Exint Solutions Pvt Ltd

Mission

Our mission is to be an organization that would be recognized across the globe for our top notch quality and assurance as one of the best engineering solution providers. We envision our skills to one day; change the world for good

Exint Solutions Pvt. Ltd. was an idea that found its base and foundation with a team of young, highly qualified enthusiasts with hardcore knowledge & professionalism. Exint solutions Pvt. Ltd. was first established in DEC, 2012 with an infrastructure that is well equipped with skilled man power and latest software that complies with the present market requirements. Our team is made sure to be always up to date with all the latest project trends and requirements of our industry. Till date, Exint Solutions has a record of completing more than 40 Projects that have played a major role in some of the world’s most renowned oil refineries around the globe.

While providing the best cost effective services in Engineering, Technical and Automation services to various areas to the Process and Power Industry, we ensure the successful completion of projects within stipulated time and cost.

We understand the importance of skilled man-power in the industry. The Oil and Gas industry is always hungry for apt manpower that could match the industries requirements. Hence, we as an organization believe that every individual can be useful for the growth of this wonderful industry, only with right kind of training and knowledge. With such strong beliefs, we take in technical personnel under our wings and convert them in to diamonds of this industry by providing Industrial exposure & Training; we are offering different career oriented training programs, so that one can establish himself as an engineering professional in respective disciplines. We take part in being responsible for creating jobs for today’s youths of young India.

Ever since our foundation stone was laid, we have been a huge part of the industry, helping it grow and providing engineering solutions on the go. The Job opportunities in Oil & Gas, Power Plant & other Process Industries have been increased considerably from the past few decades and the recruitment processes has been started & growing since 2012.

India has always been proven to have the best design engineering capabilities. Hence, most of the Multinational Companies have begun to establish their Design Centers in cities like Delhi-NCR, Mumbai, Chennai & Bangalore. As a part of this Growing Industry, We invite you to join us in our quest to change the world for good with one Engineering solution at a time.

Targeted Areas
- Refineries
- Petrochemical Plants
- Power Plants
- Water Treatment Plants
- Steel Plants
- Platform & Offsite Expansion
- Revamp Plants
- Piping Construction Management
Training
- Piping Engineering
- Plant Design and Drafting
- Civil and Structural Engineering
- On Job Instrumentation Engineering
- Training on latest 3D Automation and Design Softwares
Manpower Supply
- Piping Engineers and Administrators
- Piping Stress Engineers
- Piping Design Engineers/Designers
- Civil & Structural Engineers
- Electrical Design Engineers
- Instrumentation Design Engineers

Our Achievements

15 Happy Clients

37 Projects Completed

736 Manpower Supply

142 Deputed Trainees

Services

Exint Solutions provides cost effective service in Engineering, Technical and Automations services to various areas to the Process & Power Industry, be it the development of a completely new plant or contemplating and expansion or modernization or revamp of existing production facility. Electrical, Instrumentation and Civil & Structural engineering detailing to ensure successful project completion within stipulated time & cost and actualizing projects results. We endeavor to maintain an excellent after sales services to our clients. We often interact with our clients and provide a support required by them from time to time even after the completion of the assignment.

Our Organization is well established with an infrastructure that is well equipped with skilled man power and latest software that complies with the present market requirements. Our team is made sure to always be up to date with all the latest project trends and requirements of our industry. Till date, Exint Solutions has a record of completing more than 40 Projects that have played a major role in some of the world’s most renowned oil refineries around the globe.

Our major targeted areas are Refineries, Petrochemical Plants, Power Plants, Water Treatment Plants, Steel Plants, Platform & Offsite Expansion and Revamp Plants.

Detailed Engineering Services

Structural:
- On site job executions and solutions
- Preparation of fabrication drawings
- 3D Modeling in Tekla &/Or Autocad Platform
- Preparation of Erection drawings
- Preparation of Connection Design
- Preparation of Bill of Material
- Preparation of Various Reports
- Preparation of 3D Modeling in Tekla V18
- Preparation of applicable software reports
Our major piping activities:
- Preparation of MTO from P&ID
- Layout preparations as per project specific applicable codes.
- Piping layout generation/preparation using 3-d environment.
- Stress analysis for critical lines using applicable softwares.
- Piping isometrics preparation and generation.
- Preparation of customized reports as per client from piping 3-D environment.
- On-job site execution and solutions.
- Re-engineering and as built jobs.

Manpower Supply

Since the establishment of our organization, we have created an Expertise in the field of delivering outstanding talents to The Oil & Gas Industry. Our Top Notch IT Infrastructure is tailor made to meet the ever-growing demands and requirements of the industry.

Our Team of Highly Qualified Recruiters makes sure that they select candidates that are apt and perfect as per the job descriptions. Exint Solution Pvt. Ltd. has been awarded ISO 9001:2015 certification for its high quality man-Power Selection process and Prompt Documentation for the same.

We, at Exint Solutions Pvt. Ltd., envision ourselves to be a major part of the Oil & Gas Industry & other such Industries where we plan to spread our wings to.

We promise that our services will always be above satisfactory and our selected candidates shall always excel in their specific fields of work.

Piping Construction Management Software

About PCMS :

PCMS is integrated Piping Construction Management Software for Oil Refinery Petrochemical, Fertilizer, Power other process based piping projects. PCMS takes inputs from 3D Plant Design Software used in engineering stage of projects to create the scope of the work in terms of Inch Dia, Inch Meter, Number of Joints, Support, Instruments and Bills of material.

PCMS is a Network Based Multi User System, developed at sites and fully driven by piping construction logics.

PCMS is loaded with many piping standards to make it intelligent and to work exactly as per Piping Standards:

Piping Material Specifications (PMS)
Welding Procedure Specification (WPS)
Nondestructive Testing Standards (NDT)
Insulation Specification for Piping (ISP)
Painting Specification for Piping (PSP)
Pipe Wall Thickness Chats (PWTC)

PCMS starts with Piping Work Planning to provide Piping scope and front reports with details of each Piping Isometrics which can be built and which cannot be built. PCMS also provide Piping Matching Material reports to plan the work and to do effective follow up with the suppliers.

PCMS is user friendly, fully customizable and take minimum inputs from the users and generate maximum outputs mostly in automatic mode required for piping construction.

PCMS helps in tracking the Piping Work Progress by generating daily reports. It also generate as on date work front available reports to effectively manage the balance work.

PCMS provide full control on Piping MTO by keeping track of ordered material, received material, issued material, short material, and access material at site. PCMS also generate Material reconciliation reports.

PCMS helps in Piping Erection Work to keep track of scope, work done and balance to be done. Equipment erection also tracked to give priority to joints/lines associated with equipment once particular equipment is erected.

PCMS provide full functionality to Piping Quality Work management like Automatic Welder Performance Report, Line History Sheet, Spool History Sheet, Loop sheets, RT Grouping Reports and various quality Progress Reports.

PCMS generate Auto Monthly, Final Bills for clients and sub-contractors. Complete billing management functionalities are available to manage the bills like rejection in bills, reports on Billed as well not-Billed Item.

PCMS provide functionalities to manage Spool, Lines, Loop, System, IBR package. PCMS also provide functionalities to manage Insulation Work, Tracing Work, Coating Work, Painting Work, Piping Support Work management.

Our PCMS software is a Piping data management software which can work with or without IDF files. PCMS software loaded with IDF data, provides facilities to load/update other information as and when available like final spool number, loop number, system number, Fitup, WV reports/data etc.

The Piping construction data generated/maintained in PCMS software can be used to assist you to update/mark hard copy of fabrication drawing, piping layouts etc. received from your client to mark status/information used during piping construction stage.

We will supply PCMS software, you need to put your own hardware and software operators to use the software. For any drafting/drawing services you need to put your own systems. However if required free of cost we will provide our assistance in using the PCMS software.

PCMS Main Modules Includes :

Piping Construction Rules based Multi User System
Joint Database Creation and Management
Piping Work Front Calculation and Work Planning
Erection Work Management
Quality Control Management and Reports
Progress Management and Reports
Contractor and Client Bill Generation and Management
Insulation Work Management
Tracing Work Management
Coating Work Management
Painting Work Management
Piping Support Work Management
Piping Items Tracking
Store Management
Spool Management
Line Management
Loop Management
System Management
Punch Management
Material reconciliation

WHY PCMS

Piping Construction Rules based
Multi User System
Ensure Consistency in Data, reports and Bills
Minimum Inputs
Easy to use
One Input and Multiple outputs
Daily progress reports – validation
Automatic Reports and Bills
Completeness in Data, reports and Bills
No doubling in Data, reports and Bills
No special infrastructure like
Provide Software/Data to PMC and Client for checking reports and Bills
Provide Software/Data/Project outputs in soft form to Owners

Our Customers :

Larsen & Toubro Limited
Bridge and Roof Company (i) Ltd
Project development india Limited
Offshore Infraprojects Limited
Technip Limited
Simon India Limited
Techsharp Engineers
Saipem Triune Engineering Limited, New Delhi
Punj Lloyad Ltd, Gurgaon
Valdel Engineers, Bangalore
Anwesha Engineering & Projects Limited
UPS Hi-Tec Constructions Pvt. Ltd
IOT Design & Engineering Limited
Chemical Construction International (P) Limited
PL Engineering Limited
Furnace Fabrica (I) Limited
Tuaman Engineering Limited
Power Max (India) Pvt. Ltd
Kamlesh Kumar Singh Engineers Private Limited
Power Max India Pvt. Limited
Thermax

Current Projects using our Software and Services :

BS VI Project of Indian Oil Corporation (IOCL), Vadodara Refinery (B&R)
BS VI Project of Indian Oil Corporation (IOCL), CPCL Refinery (B&R)
BS VI Project of Indian Oil Corporation (IOCL), Panipat Refinery (Offshore)
BS IV Project of Indian Oil Corporation (IOCL), Barauni Refinery (Anvesha)
BS VI Project of Indian Oil Corporation (IOCL), Haldia Refinery (B&R)
BS VI Project of Indian Oil Corporation (IOCL), Vadodara Refinery (Offshore)
BS VI Project of Mangalore Refinery and Petroleum Ltd.(MRPL), (Offshore)
METHANOL & FORMALIN Composite Offsite OF M/S APL, Assam (Power Max)
SWING & BUTENE COMPOSITE WORKS FOR HEML, BHATINDA GGS REFINERY
M-II Project of Hindustan Petroleum (HPCL), Mumbai Refinery (B&R)
Ammonia & Urea Project of Ramagundam Fertilizer & Chemical (RFCL) (B&R)
HGU project of Bharat Petroleum (BPCL), Mumbai Refinery (Offshore)
Utility & Offsite project of Ramagundam Fertilizer & Chemical (RFCL) (FFIL)
MREP Project of Hindustan Petroleum (HPCL) Mumbai Refinery (Offshore)
OFFSITE PROJECT for HEML, BHATINDA GGS REFINERY (Offshore)
SRB AND DHDT Revamp Composite works, IOCL, CPCL,(Tuaman)
OFFSITE AND ATP AREA of VMRP of HPCL, Visakapatnam, (Tuaman)
METHANOL & FORMALIN Unit Project OF M/S ASSAM PETRO-CHEMICAL (Tuaman)
OFFSITE PROJECT for M/S ASSAM PETRO-CHEMICAL (Power MAX)

Completed Projects using our Software and Services :

DCU & CGOT Project of Indian Oil Corporation (IOCL), Haldia Refinery (B&R)
GGSR-Composite Project of HPCL–Mittal Energy (HMEL), Bhathinda Refinery (L&T)
LCEP project of HPCL–Mittal Energy LTD (HMEL), Bhathinda Refinery (L&T)
IREP project of Bharat Petroleum (BPCL), Kochi Refinery (B&R)
DMD project of Reliance Industries LTD (RIL), Dahej (L&T)
ROGC project of Reliance Industries LTD (RIL), Jamnagar, J3 (L&T)
HGU project of Bharat Petroleum (BPCL), Mumbai Refinery (Offshore)
DTA project of Bharat Petroleum Corporation (BPCL), Mumbai Refinery (B&R)
SEZ project of Reliance Industries LTD (RIL), Jamnagar, J3 (L&T)
DTA project of Reliance Industries LTD (RIL), Jamnagar, J3 (L&T)
PX4 project of Reliance Industries LTD (RIL), Jamnagar, J3 (L&T)
SEZ-AGR project of Reliance Industries LTD (RIL), Jamnagar, J3 (L&T)
INTERCONNECTING PIPING-CGC,PRC & BRC TRAINS HEML GGS REFINERY(RSA)
CDRP project of Reliance Industries LTD (RIL), Jamnagar, J3 (L&T)

PCMS-Some of The Features :

Facility to create spec driven joint database directly in the software.
Facility to import joint database from Excel file
Facility to generate joint database from IDF,PCF files
Facility to add joint progress like Fitup, Weld Visual.
Facility to update NDT progress like Xray, Radiography, Stress Relieving, Hardness, DPT, MPT etc.
Facility to generate various NDT reports
Facility to generate various progress report like Fitup, Wv etc
Facility to Welder performance report
Facility to generate Radiography grouping reports
Facility to generate DPT grouping reports
Facility to generate Hardness grouping reports
Facility to generate various offering reports like Radiography, Stress Relieving etc.
Facility to record Erection progress as per scope of each iso wise size wise Running meter.
Facility to generate Daily Erection progress reports
Facility to record Alignment progress as per scope.
Facility to generate Daily Alignment reports
Facility to record Hydro test progress as per RM scope
Facility to generate Daily Hydro test reports
Facility to record valve erection progress
Facility to generate Daily valve erection reports
Facility to record Miter fabrication progress
Facility to generate Daily Miter Fabrication reports
Facility to record Reducer fabrication progress
Facility to generate Daily Reducer Fabrication reports
Facility to record Tee fabrication progress
Facility to generate Daily Tee Fabrication reports
Facility to record Flanged Joints progress
Facility to generate Daily Flanged Joints reports
Facility to record Insulation Progress as per scope
Facility to generate Daily Insulation Reports
Facility to record Tracing Progress as per scope
Facility to generate Daily Tracing Reports
Facility to record Coating Progress as per scope
Facility to generate Daily Coating Reports
Facility to record Blasting and Primer Progress as per scope
Facility to generate Daily Blasting and Primer Reports
Facility to record Paint Progress as per scope
Facility to generate Daily Paint Reports
Facility to maintain equipment data
Facility to update and maintain each equipment status
Facility to manage status of pipe fabrication status equipment wise
Facility to create pipe support database
Facility to update pipe support fabrication progress
Facility to generate Daily pipe support fabrication reports
Facility to update pipe support erection progress
Facility to generate Daily pipe support erection reports
Facility to update pipe support Stress reliving
Generation of piping specification based error free large Bills of Material (BOM) before 3d modeling
Quickly find changes in the different revisions of BOM
Error free BOM import from 3D modeling software
Disallow and generate report of items not as per piping specification while import from a excel file or from 3D modeling software
Integration with popular 3D modeling software like PDS, PDMS etc
Allows generation of quick PO’s and then if required various amendments in the PO’s
Allows Automatic transfer of PR and LOI data to PO
Facilitates material substitution to eliminate surplus material
Allows expediting the PO’s with vendor
Allows recording and management of transportation and inspection data
Allows breakup of iso wise material into spool wise to help create and manage fabrication spools
Allows weld management
Allows site progress management
Allows Build Ability checks for effective and efficient planning of fabrication work
Allows reservation of material as per Planning
Track material as per requirements
Allows easy ways to receive and issue material at site
Management of various stores at site
Management of site issues like material lost, damage etc.
Management of Client Supply material
Management of quantity escalation requirements
Management of Mandatory Spare Requirements
Complete Process Line Data Management
Find line for which MTO has not been considered
Find lines which are not modeled in PDMS/PDS etc.
Generate user defined Line reports in excels
On the fly PMS generation
Facility to copy existing PMS and then modify as per project requirements
Fast PMS generation due to minimum user input
User defined PMS reports
Built-in routines to check the specs for errors
Generate universal Item code
Item code can be user defined
Facility to decode the Item code
Item code length can be as per user requirements
VMS Generation
Branch Table generation
PDS Spec Generator
PDS PMC file generator
PDS Branch Table Generator
PDMS Spec Generator
Direct Spec Driven Manual Bidding/First MTO Entry
Direct Second/third/AFC MTO import from PDS,PDMS etc.
Facility to generate Second/third/AFC MTO also in case intelligent piping software like PDS,PDMS etc. is not used.
Facility to have some MTO manual and some MTO from PDS,PDMS etc.
Facility to have some MTO from PDS and some MTO from PDMS
Facility to merge two or more MTO’s if done initially separately
Facility to import manual MTO in Excel file
Facility to estimated automatically bolt and gasket requirements
Automatically understand a branch component from the spec branch table
Automatically understand the type of flange as per spec just by specifying we need a FLG(flange)
Automatically understand all standard piping assemblies just by specify assembly name
Program has around 300 standard piping assemblies which are fully user definable.
Facility to add new piping assemblies as and when required
Facility to have fix size1 and size2 assemblies
Facility to have fix size1 but variable size2 assemblies
Facility to have variable size1 but fix size2 assemblies
Facility to have variable size1 but variable size2 assemblies
Facility to generate user definable line wise MTO report in word, excel and text formats
Facility to generate user definable item summary reports in word, excel and text formats.
Facility to generate item summary reports based on item construction, item status and based on remarks given against each items.
Facility to compare and generate delta quantities as per user requirements in different MTO’s
While MTO import from excel or PDS etc, facility to show items which are not as per spec and then allows these items to correct if required then allows to reload these remaining items only.
Facility to import MTO’s from software line AutoPLANT, I-Sketch, Cadworks, Cadpipe etc. even when spec are not prepared in IPMS.
Facility to show item breakup just by selecting item type, size etc.
Facility to show item breakup just by selecting item code only
Facility to find items in the MTO which are currently not as per latest specs.
Facility to automatically update items in the MTO which are not as per latest specs.
Facility to generate item wise, revision wise summary reports
Facility item wise summary status reports including mto requirements vs MR, PR, PO, Dispatched, Delivered quantities.
Facilities to generate user definable reports for other IPMS module or other third party programs.
Facilitates generation of MR(Material Requisition) and (Purchase Requisition) even before 3D modeling
Facility to show balance items for MR after considering substitution, spare, escalation, site lost/damage requirements.
Facility to show generated MR and generate reports as and when requirement
Facility to rename generated MR Number or MR Revision
Facility to Edit Generated MR’s if required
Facility to generate item breakup from generated MR’s
Facility to show balance items for PR
Facility to show generated PR and generate reports as and when requirement
Facility to rename generated PR Number or PR Revision
Facility to Edit Generated PR’s if required
Facility to generate item breakup from generated PR’s
Allows quick generation of vendor enquiries
Facility to record and manage all activities related to enquiries issued
Facility to load vendor quotations manually or automatically if available in soft excel file with loading factor for each vendor
Facility to calculate loading factor for different vendors
Facility to generate L1 vendor list automatically
Facility to automatically select L2 vendor if L1 vendor not willing to accept the order
Facility to disqualify vendors if they are not technically or commercially qualified.
Facility to reject/select vendors based on their past performance
Facility to generate LOI reports
Facility to accept item summary or MR’s for budgeting purpose
Provides item cost from past projects
Facility to add item cost directly in case latest vendor quotations are available.
In case item cost is not available in the cost database of past projects done and vendor quotation is also not available then there is a facility to take item cost from centrally managed Item Master
Facility to generate cost PI-Chart material wise
Facility to generate cost PI-Chart Item group wise
Facility to generate user definable cost reports in excel, word formats
Facility to generate material and size range wise cost summary reports
Facility to generate weighted cost report based on weight of item and cost of the item per kg.
Facility to compare item actual cost vs the item cost calculated based on the weight
Facility to generate Weight PI-Chart material wise
Facility to generate Weight PI-Chart Item group wise
Facility to generate user definable Weight reports in excel, word formats
Facility to generate material and size range wise Weight summary reports
Facility to generate surface area reports for each piping item in the project
Facility to generate Over All Length report for each piping item in the project
Facility to generate Inch Dia (ID) report of each Piping item in the project.
Facility to generate Inch Meter (IM) report of each Piping item in the project.
Facility to calculate LTV (Labor Time Value) for each piping item in the project.
Facility to generate total cost of the project
Facility to generate painting quantities
Facility to select operating temperature or design temperature to calculate paint requirements
Facility to generate painting surface area reports
Facility to generate how much primer, intermediate paint and finish paint quantity is required with colors as per project requirements.
Facility to generate insulation quantities
Facility to generate insulation surface area report
Facility to handle inner insulation layer as well as outer insulation layer
Facility to generate insulation material summaries
Facility to create loops
Facility to generate report of loops which are completed and which are not completed.
Facility to generate a list of material for the loops which are not completed
Track the short material for uncompleted loops with store and provides the reports
Facility to generate ID and IM report for isometric front, Material Front, Work front available, work complete at site etc.
Facility to generate ID and IM report separately for shop work as well as field work.
Facility to Record and manage Punches
Generate reports of Punch completed to be approved by vendors in specific approval formats
Facility to see overall punch status i.e total punch, competed punch, cleared punch etc.
Facility to view punches and generate reports based on originator, company, department, responsible etc.
Facility to calculate weight of pipes
Facility to check schedule/thickness of each piping specs
Facility to see Overall Length, weight, price etc. for any of piping item instantly.
Facility to generate Daily Pipe Support SR reports

Our exceptionally good human supply resources includes
- CAD Draftsman
- Piping Designers
- Piping Engineers
- Piping Database Administrators
- Piping Stress Engineers
- Civil & Structural Designers
- Civil & Structural Engineers
- Electrical Design Designers
- Electrical Design Engineers
- Instrumentation Design Designers
- Instrumentation Design Engineers
- City Gas Distribution Project Managers
- Procurement Engineers
- Procurement and Construction Engineers
- Project Engineers
- Site Engineer

Happy Customers

Training

We understand the importance of skilled man-power in the industry. The Oil and Gas industry is always hungry for apt manpower that could match the industry’s requirements. Hence, we as an organization believe that every individual can be useful for the growth of this wonderful industry, only with right kind of training and knowledge. With such strong beliefs, we take in technical personnel under our wings and convert them in to diamonds of this industry by providing Industrial exposure & Training.

We’ve identified that, the required knowledge for Industrial Design Engineering with respect to Piping/civil/structural/instrumentation and electrical section is not known to the present Engineers. Hence, we offer different career oriented training programs, so that one can establish himself as an engineering professional in our respective disciplines.

Our training program includes variety of engineering streams like Piping Engineering, Electrical Design Engineering, Instrumentation Design and Civil/Structural Engineering. Our offered courses include exposure to work in live projects; students of our institute get opportunity to be familiar with latest 3D Automation & Design software

“Exint Solutions Pvt. Ltd. has provided me a great opportunity to grow. After completing my engineering & being novice in this field, I got a platform where I had learnt lot of things regarding EPC sectors. The training and Discipline that I received during my tenure in exint, got me placed in a good multinational company and now am living my Dream.”

Deepak Raawat

- Petrofac Engineering Services India Ltd

“Exint has pushed me beyond my limits and made me achieve my goals faster. Superb training module and an amazing exposure towards projects in the oil and gas industry.”